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BJ Services:  
Fabrication of support stucture for the installation of 60 ton FAUN crane on offshore vessel(Sirpi Fjord). All materials and procedures to Bureau Veritas standards as the vessel is in BV class. Major modification to the hull of the vessel for the installation as per BV (Paris) design, drawings and calculations for vessel stability and loading.
 
The following quality assurance procedures were implemented:  
  • BV welding procedure
  • material quality certificates
  • approved drawings
  • BV and SGS certified welders
  • Non destructive testing
 
The project was overseen by a BJ (Aberdeen) Project Engineer.  
   
Fabrication Images
 
   
   
Transocean SedcoForex:  
Design, engineering, certification, fabrication, and installation of Load cells (0-325,000 lbs) on 5 No.’s of Silo’s (Bentonite and Barite) on their drilling rig (Searex 6). The entire installation of the Load cells was completed on site without any dismantling or moving of the Silos and without the assistance of any heavy lifting equipment.  
The following quality assurance procedures were implemented:  
  • ABS welding procedure
  • material quality certificates
  • approved drawings
  • ABS and SGS certified welders
  • Non destructive testing
 
   
Fabrication Images
 
   
   
Clipper Marine Limited:  
Complete design, fabrication and installation of a ‘H’ frame for their offshore Diving support/supply Vessel. The frame was prefabricated in our workshop to be utilized in a Vibrocore survey job for Chevron.  
   
Fabrication Images
 
   
BJ Services Nig. Ltd:  
Successfully executed the repair of two hules on the bottom hull of the vessel (Sirpi Fjord) using a dry habitat. A dry habitat was installed under each hule using divers and the affected area repaired while the vessel was in the water. The entire procedure was within international standards and was approved by Bureau Veritas. As a result BJ services were able to continue their contract with SPDC with minimum down time and without the additional expenditure of dry docking etc.
   
BJ Services Nig. Ltd:  
Complete design, fabrication of Flow back Tank. All materials and procedures to Bureau Veritas.
All welding done with certified welders (SGS ).
Non destructive testing was carried out for critical welds.
   
Fabrication Images
 
   
   
BJ Services Nig. Ltd:  
Modification of 150 ton Injector head Lift frame to install hydraulic winchreplacing smaller pneumatic winch. New base plate designed to enable lowering of injector head without deviation from geometric center of lift frame.
All welding done with certified welders (SGS ). Non destructive testing was carried out for all welds.
   
Fabrication Images
 
   
BJ Services Nig. Ltd:  
Complete design, fabrication of three nos 350 barrels Storage Tanks for Cement Barge (JO571).
Tanks fabricated in our workshop then transported to location and installed on Barge.
All welding done with certified welders (SGS ).
Non destructive testing was carried out for critical welds.
 
   
Electrical Images
 
   
   
BJ Services (PPS):  
Fabrication of Offshore Skids/crashframes for 6 nos Ingersull Rand Compressors for FSO Bonga (SNEPCO).

All materials and procedures to BS7072 standards.

Frames designed to carry 12000 Kgs and load tested to 25,000 Kgs, and 100% MPI after load test

The following quality assurance procedures were implemented:
 
  • Welding procedure
  • material quality certificates.
  • approved drawings.
  • Certified welders.
  • Non destructive testing.
  • Load Test to 25 tons.
 
   
Fabrication Images
 
   
FRED OLSEN PRODUCTION / REDBAND LTD:  
Design, Engineering, Certification, Fabrication and Installation of Hard Piping for 4”,6”,2*10”, 12” 14” Pipeline(Borgen Dulphin working for ADDAX) Quality Assurance Procedures implemented:

ABS WELDING PROCEDURE

MATERIAL QUALITY CERTIFICATES

APPROVED DRAWINGS

ABS & SGS CERTIFIED WELDERS

NDT TESTING(100% X-RAY BY SGS
 
   
FRAZIMEX ENERGY SERVICES:  
Complete refurbishment of Rig Searex XII according to scope as per ABS report. All works carried out according to ABS standards with ABS certified personnel, equipment and consumables in accordance to ABS certified procedures. Project completed in four months with no LTI.  
Fabrication Images
 
   
Brief scope of work  
Structural and Fabrication  
  • Complete super structure refurbishment and changing of 6x6,8x8 I-beams which support entire top decks.
  • Renewal of deballast pipes & sea-chest valves.
  • Changing of corroded stiffeners in ballast tank, galley & kitchen equipments.
  • Replacement of super structure beams & pipes.
  • Replacement of the moon poul 8x8, 12x12 I-beams for support structure for derrick.
  • Fabrication of new TEXAS deck for the BOP.
  • Repairing of monkey board.
  • Repairing of cement tanks.
  • Replacement of drill floor pipes.
  • Replacement of plates for main deck, cat walk, laundry room, mechanical workshop.
  • Replacement of base frames for Shale shaker, Degasser, Desander, mudpit agitators.
  • Replacement of 12”, 8”,6” drain line pipe,4” &2” high pressure jet lines .
  • Repairing of Mast A-frame supporting14”x14” beams & 18”pipes.
  • Renewal of base frame for Main engine, Compressor & Mud pumps
 
Mechanical works  
  • Complete overhaul of Main engines 4 x2500hp GM two stroke engines,
  • Overhauling of 3 x 1250cfm Ingersullrand compressor 
  • Overhauling of Skagit Mud pumps
  • Reconditioning of Varco Top drive mechanism
  • Draw works (drum shaft bearings, seals, brake pads, coupling changed & tested).
  • Servicing of Power pack,
  • Anchor winch system & Anchor (Anchor running sheaves & bearings locally fabricated, bearings for winch drum shaft &drum was changed, tested)
  • Fresh & Sea water systems, Drain lines, Waste treatment plants, 
 
Electrical Works  
  • Complete electrical refurbishment of 4x2250kva G.M generator and Emergency generator    (Alternator bearings changed, rotor & stator windings serviced, varnished, meggered for insulation, exciter diodes replaced & load tested)
  • Complete electrical refurbishment of explosion proof motors for mud pump, winch, hydraulics, sea water & fresh water pumps.
  • Renewal of Electrical cables, cable trays, contactors, breakers, fuses, all lightings and fittings.
 
   
Fabrication Images
 
   
 
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